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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability |
| Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - High-temperature damage and material degradation |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Documentation and post-work verification - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Authorization and responsibility for work |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Records review and baseline data collection - Inspection interval determination and extension rules - Inspection methods and technique selection |
API Pressure Vessel Inspector Sample Questions:
During vessel repairs or alterations, who is required to maintain the welding records?
- A. authorized inspector
- B. welding inspector
- C. repair organization owner/user
- D. pressure vessel engineer
Correct Answer: C 🗳️
The API authorized pressure vessel inspector may give prior authorization for repairs that do not involve:
- A. Radiography
- B. Final visual inspections
- C. Pressure tests
- D. Pneumatic testing
Correct Answer: C 🗳️
What does API-510 require to verify a welder's qualifications when welding on a pressure vessel?
- A. Inspection of previous work
- B. Performance qualification records
- C. A practical demonstration
- D. A written test
Correct Answer: B 🗳️
Risk-based Inspection combines the assessment of?
- A. chances of failure and the cost of failure
- B. likelihood of poor inspection and the consequence of failure
- C. likelihood of failure and the effects on plant operation of failure
- D. likelihood of failure and the consequence of failure
Correct Answer: D 🗳️
In API-510, which is not considered a standard practice for extending the life of a pressure vessel?
- A. Periodic recoating of internal surfaces
- B. Increasing the operating temperature to reduce viscosity
- C. Application of a corrosion inhibitor
- D. Regular cleaning and maintenance
Correct Answer: B 🗳️
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